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INDUSTRIAL AI / MANUFACTURING INNOVATION Why AI Alone Can’t Solve Manufacturing Scale-Up Problems How engineering knowledge and AI can help manufacturers move from successful laboratory trials to more consistent production. A formula performs perfectly in the lab. The team approves it. Production begins at a larger scale—and the product no longer behaves the same way. This familiar manufacturing challenge reveals an important truth: scaling a process is not the same as scaling a recipe. The Lab Worked. Why Didn’t the Factory? Imagine a cosmetics manufacturer developing a cream, gel, or pigment-rich formula. At laboratory scale, its texture, viscosity, appearance,...